Automation Solution

IoT/ Factory 4.0/ MES

The Industrial Internet of Things (iIoT), also known as Factory 4.0 when applied to the manufacturing industry, is a concept of integrating smart manufacturing machinery, AI-powered automation, and advanced analytics to help make every worker and every factory more efficient. Combining our business & Industry insights as well as our technology expertise, we have developed a holistic view of potential of Industrial IoT& Industry 4.0. As we are authorized channel Partner with Mitsubishi Electric India for Industrial Automation, we have most competitive & energetic team who is experienced in doing such projects.
 
MES System: - Manufacturing Execution Systems also known as MES are computerized systems used in manufacturing to track and document the transformation of raw materials to finished goods. MES provides information that helps manufacturing decision makers understand how current conditions on the plant floor can be optimized to improve production output.MES may operate across multiple function areas, for example: management of product definitions across the product life-cycle, resource scheduling, order execution and dispatch, production analysis and downtime management for Overall Equipment Effectiveness (OEE), product quality, or materials track & trace.

Energy Monitoring

Energy monitoring is the system which provide users information about their consumption patterns. This is carried out my using Energy Monitoring software that gathers consumption data, analyses and provide useful information to end users.it monitors energy consumption trends like current, voltage, power factors etc. and help to plan for energy use and cost saving. It also increases the efficiency of plant.


Water Treatment Plant Automation

Vertex Automation Process Management for water solutions is the premier source of proven control technology and application expertise for the water and waste water industries.
We are known and trust throughout the world for delivering superior control and operational solutions for water and waste facilities of all size.
 
As part of Vertex Process Management, we combine our technology and experience with a brand range of instrumentation, valves, actuators, other products and most comprehensive, Knowledge- driven approach to improving performance. 

ANDON SYSTEM

Andon is a visual and audible alert system which notifies Management, workers and maintenance department if there are any single failures in the production chain. It can be activated automatically by the production equipment itself or manually by workers using pullcord or button in other words we can say, we can operate it manually as well as automatically to ensure better management of production downtimes. Andon system is principle elements of the jIdoka Quality Control. 


Plant & Machinery Relocation

We are engaged in providing services of Industrial Machinery shifting, Erection & Commissioning and our major stress lies in the quality aspect of services offered lies in the quality aspect of services offered by us. Our commitment to provide you quality service in the given timeline keeps us on the move. Facilitated with quality machines, the services we offer includes machine shifting and machine re-commissioning.
 
Machine Relocation; - We provide our clients services for Machine shifting from one location to another location in pant. Backed by a strong and experienced team of personnel, these factory Machine Shifting service are carefully handled strong and experienced term of personnel, these Factory Machine shifting services are carefully handled with full stress given to demands and specifications of the clients. Our services are appreciated by our clients for reliability, timeliness and are offered at most competitive prices.
We have done such Machine relocation in MSIL, JBML, and NMPL & in some other companies also.
 
Plant Relocation;- We are engaged in offering valuable services for plant shifting, that are undertaken by our qualified and experienced team of professionals. Facilitated with quality machines, we can early shift plants from on location to another. These Industrial relocation services are provided by us keeping in mind the quality aspect, time limits and other specifications of the clients. 
 
Factory Relocation; - we are engaged in offering valuable services for factory shifting from one place to another place in any state. We maintain geometry and accuracy of machine after assembly same as before dis-assembly.
 
Procedure for installation 
 
Step-1 Line Marking
Step 2; -centring about Machine
Step 3 – levelling of Machine 
Step-4; - chemical bolt anchoring
Step 5; - Secondary Inlet & outlet water pipe installation and connection
Step 6; - secondary pneumatic pipe Installation & Connection
Step-7; - Individual cable tray laying for Power & control cables, Grounding Cable. 
 
Service
 
1. Cable Laying & Termination
2. Installation
3. Grounding 
 
Projects Executed so far
1. Tahewa plant relocation, 
 
Retrofit
Retrofit projects replace or add equipment to existing machines to improve their energy efficiency, increase their output and extend their lifespan, while decreasing CAPEX.
 
The production of retrofit parts is necessary in manufacture when the design of a large assembly is changed or revised. If, after the changes have been implemented, a customer (with an old version of the product) wishes to purchase a replacement part then retrofit parts and assembling techniques will have to be used so that the revised parts will fit suitably onto the older assembly.
 
• We retrofit existing machines with up-to-date controllers, control cabinets and user interfaces.
• We have capabilities to design, interface and install control systems such as CNC systems, drives, motors, feedback devices for a substantial up gradation of high value machine towards maximum productivity and reliability and the features required for any revised manufacturing process.
 
Benefit
• Saving on CAPEX, OPEX while benefiting from new technologies
• Optimization of existing plant components
• Adaptation of the plant for new or changed products
 
Retrofit projects replace or add equipment to existing machines to improve their energy efficiency, increase their output and extend their lifespan, while decreasing CAPEX.

 


PAINTING

Robotic painting or coating produces top quality results. Once properly programmed, an industrial painting robot can apply material without leaving behind drips, inconsistencies, overspray, etc. Paint and/or coating is applied precisely and consistently. 
 
Industrial painting robots can provide exceptional part accessibility. Not only are robotic arms slim and far-reaching but robots can be installed in a number of different locations (wall mounted, rail mounted) allowing for even greater flexibility. 
 
Robots conserve materials-offering paint savings of 15-30%. They don't overspray nor do they make mistakes, so parts don't have to be constantly reworked or scrapped.